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The Cam Grooving Machining Application of GSK988TD System on the Combination Machine Tool of Four-Axis Linkage Turning and Milling


Customer’s Requirement: 

  • The chamfering of machining contour is even and the milling at the bottom is smooth. 

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Material: 

  • Component contour: diameter contour φ36, length: 73
Material type: No.45# steel
Program, tool: 
Procedure 1 (Rough-starting): O1660(Rough-starting, raw-material φ36- procedure 1/ tool name: φ8R4 ball-cutter\ milling of each layer – 1mm for each layer); 
Procedure 2 (Contour rough-starting): O1661(Contour rough-starting – procedure 2)/tool name: φ4 flat-cutter/milling of each layer – 0.2mm for each layer); 
Procedure 3 (Contour and fine-milling at its bottom: O1662(Contour and fine-milling – procedure 3/ tool name: φ4 flat-cutter); 

Procedure 4 (Contour chamfering): O1663(contour chamfering – procedure 4/ tool name: φ4R2 ball-cutter). 

Notice: 

  • It is necessary to keep away from the interference between clamping workpiece and dynamic head when the chuck clamps the raw-material.
  • Machining program (Note: The start, end, speed and feed of the program should be determined by the system and machine tool). 

Machining samples and videos

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The chamfering of the workpiece machining is even and the milling at its bottom is smooth from viewing of the machining photo. The machining effect gains the good recognize and satisfies to the customers.  
Roughness at the bottom of the workpiece: 
Ra 1.1354 um
Rp 4.1687 um
Rv 2.6922 um
Rt 8.1931 um
RSm 68.7479 um
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